Intelligent Belt Color Sorter Machine MatriXcope MTC-OS1200XPRO-AI

Overview of MTC-OS1200XPRO-AI Intelligent Belt Color Sorter Machine

The MTC-OS1200XPRO-AI is a next-generation AI optical sorting machine designed for large-scale industrial operations. Equipped with a 1200 mm wide conveyor belt, multi-angle camera system, and full-spectrum imaging technology, it ensures highly accurate detection and removal of defects, impurities, and color inconsistencies across a wide range of materials.

With a throughput of up to 3000 kg/h, the system maximizes productivity while maintaining exceptional sorting precision. Powered by advanced FPGA architecture combined with GPU + CPU processing, it delivers processing speeds over 25 times faster than conventional color sorters, ensuring optimal performance with minimal product loss

Key Features & Advantages Intelligent MTC-OS1200XPRO-AI

Advanced AI Detection Technology

• Intelligent AI algorithms analyze material trajectory, position, speed, and shape in real time
• Accurate identification of defects, foreign materials, and color variations
• Multi-model AI training for complex sorting requirements

Full-Spectrum Vision System

• Dual-vision system (RGB / HSV / Intelligent algorithms)
• 18 high-resolution CCD cameras (5400 pixels) for multi-angle inspection
• Enhanced detection accuracy for both surface and internal differences

High-Speed & High Capacity Operation

• Throughput: 2000 – 3000 kg/h (depending on product type)
• Belt speed up to 180 m/min
• High-efficiency sorting with minimal reject rate

Precision Ejection System

• Equipped with 63 × 4 high-speed spray valves
• Ultra-precise defect removal with extremely low product loss
• Long service life: >15 billion cycles

Robust Industrial Design

• Machine structure: SUS 201 stainless steel
• IP54 protection level
• Stable operation in environments from 0 – 45°C

Core Technologies

AI Algorithm & Deep Learning

The system uses advanced AI models to continuously optimize sorting performance through data learning, feature recognition, and defect classification—ensuring consistent and reliable output quality.

Intelligent Light System

• High-brightness, high-penetration LED light source
• Adaptive lighting control for different materials and environments
• Long lifespan: >100,000 hours

Industrial Computing Platform

• Intel 5th-generation FPGA chip
• Data processing speed: >210 MHz
• High-speed data transmission: >3.125 Gbps
• Integrated industrial PC (Windows 10) with strong anti-interference capability

Sorting Capabilities

The MTC-OS1200XPRO-AI is capable of detecting and removing a wide range of contaminants, including:

• Glass, plastic, metal (magnetic & non-magnetic)
• Stones, ceramics, rubber
• Organic impurities (shells, bones, branches, etc.)
• Foreign colors and defective materials
• Threads, fabrics, paper fragments

Application Scope

Suitable for a wide range of industries such as:

• Food processing (chips, grains, seafood, agricultural products)
• Recycling and material separation
• Industrial raw material sorting

The MTC-OS1200XPRO-AI is an advanced AI-powered sorting solution that combines speed, accuracy, and intelligence to meet the demanding requirements of modern industrial production. It helps businesses reduce labor costs, improve product quality, and enhance operational efficiency, making it an ideal investment for high-volume processing lines.