X-Ray Inspection Machine Integrated with Vision AI Camera System for Granular Products MTC-6900XPROS4
The MTC-6900XPROS4 emerges as a comprehensive, groundbreaking solution. It perfectly integrates X-Ray Inspection Technology with a Vision AI Camera System,
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Overview of MTC-6900XPROS4 X-Ray Inspection Machine Integrated with Vision AI Camera System for Granular Products
In the processing industries of granular products—such as rice, coffee, nuts, and plastic pellets—quality control is a critical factor for business survival. Hazardous foreign contaminants or microscopic surface defects easily bypass conventional mechanical screening systems.
The MTC-6900XPROS4 emerges as a comprehensive, groundbreaking solution. It perfectly integrates X-Ray Inspection Technology with a Vision AI Camera System, delivering unparalleled sorting and contaminant detection capabilities on a single production line.
Key Features of the MTC-6900XPROS4
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Deep Learning AI Algorithm: The system easily configures for new product types by “learning” images of acceptable vs. defective items, significantly reducing the False Rejection Rate (FRR).
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Granular-Optimized Design: High-speed chutes or conveyor systems are custom-engineered to ensure a thin, uniform product flow, maximizing the scanning angles of both the X-Ray and the AI Camera.
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Ultra-Fast Pneumatic Ejector System: Pinpoints the exact location of the defect and fires a high-pressure air blast in milliseconds to reject the contaminant without disrupting overall throughput.
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Intuitive Interface & Smart Connectivity: An industrial touchscreen display provides real-time visual feeds of both X-Ray and AI data. It supports IoT integration and exports quality data reports to power your Smart Factory.
Why Choose the MTC-6900XPROS4?
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Space & Cost Efficiency: One machine handles two vital tasks, reducing floor space requirements and maintenance costs compared to purchasing two separate systems.
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Absolute Brand Protection: Eliminates nearly 100% of the risks associated with customer complaints regarding hazardous foreign objects or substandard product quality.
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Elevate Export Standards: Empowers your products to effortlessly clear strict technical barriers in premium markets such as the USA, Europe, and Japan.
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PHYSICAL SPECIFICATIONS |
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| Best Inspection Ability | 0.1mm(SUS304 ball)
0.2*2mm( SUS wire) 0.6 mm (Glass Ball) 0.6 mm(Ceramic) |
| Estimated Sensitivity with cashew | 0.3mm(SUS304 ball) 0.04*5mm( SUS wire) 0.8 mm (Glass/Ceramic Ball) 0.4×5 mm(Fish bone) 1-2 mm ( gravel, PTFE ball )
Ultra-light contaminants with different colors from the product, with an area of 4 mm² or larger that can be detected by the camera, will be rejected, such as: paper pieces, plastic fragments, threads, packaging strings, leaves, buttons, cigarette butts, plastic ties, insects (high density), wooden sticks, bamboo toothpicks, plastic toothpicks, rubber, gravel… (size depends on product)
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| X-ray tube | MAX.500W/80kV （Beryllium Window） |
| Detector | 0.1mm TDI Detector |
| Tunnel Height | 100mm |
| Tunnel Width | 600mm |
| Camera Vision | RGB Full color CCD camera |
| Conveyor Parameter | Speed: 10-120m/min
Width: 600mm Max Height: 100mm Max Load: 20kg |
| Capacity | Max 3-5 tons per hour for W cashew
Max 1-3 tons per hour for BB cashew |
| Conveyor Height | 900+100 mm (750+100mm is optional) |
| Working Direction | From left to right |
| Screen | Full-color TFT 15″ Touch Screen |
| O/S | Windows 7 & Real-Time System |
| Connectivity | LAN port, USB port |
| Product Management | Complete product log |
| Parameter Adjustment | Auto learning/Manual setting |
| Image Management | Auto image save/print/analyses |
| Power Supply | 220V, AC, 50/60Hz |
| Body Material | SUS304 |
| Purification | Easy to wash |
| Cooling method | Air conditioned cooling |
| Operation temperature | 0-40°C |
| Operation humidity | 30-90% |
| X-ray emissions | < 1microsievert per hour |
| X-ray protection | Lead/Lead-free protective curtain |
| Rejector | 96 tunnel air jet rejector |
Remarks:
The technical parameter above namely is the result of sensitivity by inspecting only the test sample on the belt. The sensitivity would be affected according to the products being inspected and working condition.
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