Intelligent Belt Color AI Sorter Machine MatriXcope MTC-OS2800XPRO-AI
Discover the MatriXcope MTC-OS2800XPRO-AI, an intelligent belt color AI sorter for detecting hair, visible contaminants, defects, and quality variations in food and industrial products.
Product Documents
Overview of MatriXcope MTC-OS2800XPRO-AI Intelligent Belt Color AI Sorter Machine
The MTC-OS2800XPRO-AI Intelligent Belt Color AI Sorter is an advanced automated inspection and sorting solution developed by MatriXcope. It is designed to help food processors, agricultural manufacturers, seafood companies, and industrial facilities improve product quality while reducing dependence on manual inspection.
Key Features of MatriXcope MTC-OS2800XPRO-AI Intelligent Belt Color AI Sorter Machine
- This is the latest and most advanced technology on the market, capable of detecting and removing hair attached to products. Hair is one of the most common and most difficult contaminants for conventional sorting machines to detect and remove.
- The machine can remove almost all common small contaminants visible to cameras during production, such as: nylon strings, threads, leaves, plastic fragments, glove pieces, cockroach legs, rubber, ceramics, metal, glass, paper, cigarette butts, packaging strings, shell fragments, fish bones, etc.
- Product sorting by size, shape, and
- Sorting discolored, moldy, burnt, insect-damaged, or defective products and kernels.
Applications
- Cashew nuts, almonds, coffee beans, pepper, rice, and mixed
- Dried jackfruit, tea, and
- Dried fruits and dried
- Seafood and IQF frozen
- Confectionery, herbal products, and
- Plastic pellets, minerals, and industrial recycling
Benefits
- Reduce 30–70% of manual inspection labor
- Improve product consistency for export
- Reduce the risk of shipment rejection and international customer
- Increase product value by upgrading final product
- Store defect images and inspection data
- For the highest food safety level, the system should also be combined with an X-ray inspection machine to detect difficult metal and non-metal contaminants located inside products that cameras cannot see.
| Accessory Life | |
| Spray valve life (billion times) | ＞150 billion times |
| Light source life (h) | ＞100000 h |
| Core Configuration | |
| Camera plate configuration | MatriXcope custom full-spectrum dual vision |
| RGB/HSV/COLOR/Intelligent algorithm technology | Processing algorithm can be based on the material running trajectory, attitude, spatial location, speed, three-dimensional algorithm force center, edge characteristics and other information to match the best way to strike |
| Military grade solenoid valve | Customized valve 2*4,8 hole position, unique point can be repaired, easy and fast maintenance |
|
LED light source |
Customized: non-shadow cold light LED light source, customized high-end high brightness, high penetration light source, light source intelligent control system to match the material selection requirements and changes in the environment, dark light, dark light-absorbing parts of the penetration ability to enhance the overall ultra-long life: more than 50,000 hours; customized BIN value, stable no light change |
|
Touch screen |
a, industrial grade cortex-A8 processor,support -10℃~60℃ working range;
b, TAYLOR custom industrial-grade touch screen, the number of clicks > 35 million times; c, 15-inch high-definition LCD screen; |
| Processor configuration | GPU+CPU processing speed is more than 25 times faster than ordinary vertical color sorter |
| Regular Parts Component Configuration | |
| Nozzles | Nozzle size spacing5.0mm, nozzle opening width 4.3mm, nozzle size optimization, industry-leading, precise striking, extremely low take-out |
| Network Communication | 4G (wireless, wired) |
| Cloud Services | Open massive sorting application database, cloud interactive storage, a wide range of material solutions exclusively for you to build |
| Ash Cleaning Cylinders | High-end customized Japanese SMC rod-less cylinder Smooth ash cleaning, silky smooth operation, wear resistant |
|
Filter |
Air filter filtration solid precision: 0.01μm Filtering oil and water precision: 0.001ppm Filter particle purification level: 0 level
Oil content purification grade: ≥1 level |
| Acrylic plate Windows | Acrylic plate replaces glass windows to prevent broken glass from causing food safety problems |
| Core Technology | |
|
AI Algorithm |
According to the material running trajectory, attitude, space position, speed, three-dimensional force center, edge characteristics and other information to match the best way to strike
Customized defect classification control does not interfere with each other, classification switch is completed with one key |
|
Deep tagging function |
The system intelligently expands the reject sample data by means of a large number of biological sample characteristic markers, morphological markers, association and non-association characteristic markers, and the sorting effect is
continuously optimized to bring a minimalist control experience. Different sorting types can be customized for the same type of product. |
| Oversized model technology & multi-model training | Realize complex classification of image recognition tasks, through the MatriXcope data cloud system for massive data modeling, with open source-style powerful data chain to continuously optimize the performance of the device, complex sorting, easy to achieve. Multi-model combination distinguishes features more conveniently. |
| Material sorting mode | |
| Malignant impurity sorting function | Glass, plastics, magnetic and non-magnetic metals, ceramics, rubber, exotic grains, earth, stones, animal dung, thread-like objects (ropes, packing lines, etc.), sheet-like objects (paper, cloth pieces, etc.), branches, cigarette butts, charcoal residue, cinders, shells, bones, fruit shells, exotic colors, carrot stalks, etc. |
| Intelligent configuration function | |
| Intelligent Guardian | Automatic drainage, spray valve self-detection, wind network alarm, filter alarm, single-channel spray valve strike count detection, cycle self-test, cylinder in place monitoring alarm, etc. |
| Anti-crushing technology | The whole process of anti-crushing design, for fragile, easy to hurt, easy to damage the characteristics of the material, the finished product better, loss to zero |
| Transmission design | High-speed guided crawler design, anchor adjustment design, uniform speed tracking technology, intelligent warning technology, and smooth operation. |
| Mechanical design | Light cutting angle design + long distance structure + three-dimensional circulation air network, can meet the high dust, high trash, oversized materials and other harsh sorting working conditions, dust removal, better effect of trash
removal, to bring a smooth use. |
| Light control | Intelligent control dimming system high brightness, high penetration light source, intelligent control system to match the material selection requirements and environmental changes, dark light, dark color light-absorbing parts penetration ability to enhance the overall |
| Intelligent interaction | |
| Information Alarm | Information push alarm PC terminal |
| Remote control | MATRIXCOPE APP |
| Human-machine interaction | One Click Switch Start |
| Software Upgrade | Yes |
| Remote training/service | Yes |
| Program Backup | Yes |
| Proportioning method | |
|
Sorting and proportioning method |
Single layer re-election |
| The finished product is formed once to reduce broken, and it is recommended that the secondary selection of by-products, with a lower take-out ratio, far lower than the peer level | |
| Dust removal | |
| Dust removal design | Bionic wind net system + built-in bionic dust removal system design, adjustable air volume |
| Significant effect of ash cleaning and debris removal | |
| Water proof design | |
| Water stain emptying design | Vrain design: the machine full inclined plane, diamond square pipe design scheme, sewage automatically left, no storage |
|
Factory sealability test |
Closure design: the whole machine is full welding, no silicone sealing;
The equipment can be directly washed, before leaving the factory through the high-pressure water gun test, to ensure the sealing ability; |
| No sanitary dead corners | Effective cleaning: no sanitary dead corners, no bacterial breeding area; |
| Quick demolition design | |
| External structure quick disassembly design | Open design, the external cover plate of the equipment are convenient to remove, clean and clean |
| Transmission part with the quick disassembly design | The transmission part supports one-button quick removal, keeping a large gap between the upper and lower contact surfaces of the belt, convenient for washing and cleaning work; |
| Safety design | |
| Sheet metal adopts a bending design | Sheet metal bending design to avoid sharp sharp surface; |
| Identity reminder | For the area that cannot be cleaned by high pressure water gun, or the area with strong electricity, special marks will be marked; |
| Warning system | The equipment has the monitoring function of the whole machine, and can alarm the faulty parts in time; |
Conclusion
The MatriXcope MTC-OS2800XPRO-AI Intelligent Belt Color AI Sorter is designed for manufacturers that need reliable contaminant detection, product grading, and automated quality inspection.
Its combination of hair detection, AI image recognition, multi-category defect classification, anti-crushing technology, hygienic construction, and intelligent monitoring makes it suitable for a broad range of food and industrial applications.
By reducing manual inspection, improving product consistency, and removing visible defects before packaging, the MTC-OS2800XPRO-AI can help manufacturers strengthen quality control and meet demanding domestic and export-market requirements.
| Equipment basic index parameters | |
| Power supply voltage | 380V,50/60HZ, 3 phase |
| Total Power | 8.7 kW |
| Air supply pressure | 0.6～0.8MPa |
| Air consumption | ≤1.2m³/min |
| Main Boady Machine material | SUS304 |
| Machine weight | Around 1.4T |
| Number of spray valves | 63*2 |
| Number of CCD Camera (2048 Pixel) | 12 |
| Conveyor Speed | Max 240m/min |
| Capacity with FD Strawberry | 600 kg /h |
| Operating temperature (°C) | 0~45 |
| Structure and material | Food grade SUS |
| IP level | IP 65 |
| Scope of application | Photo chips |
*The parameter above reflects the sensitivity of inspecting only the test sample on the belt, which may vary based on the products being inspected
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